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Eric Phillips

“CONTROLLED OZONE” SYSTEMS

CONTROLLED OZONE - CVS200 / 400 SYSTEMS


CVS200 CVS400



THE CVS200 / 400 SYSTEM


The CVS200/400 System is an odour control system that safely capitalises on the benefits of Gaseous Ozone to

destroy cooking odours. The CVS System is unique because it monitors the air to ozone concentration levels

within the extraction ducts. Using the information from this monitoring the optimum gaseous ozone

concentration level is maintained to break down the odour particulate. Gaseous Ozone generators (reactors)

are used to produce Ozone (O3) from Oxygen (O2) for commercial or industrial applications using a method

known as Corona.

Gaseous Ozone neutralises cooking odour when the Oxygen (02) atom is split to form O atoms. The O atoms

attach themselves to other O2 atoms to form O3 atoms (Ozone) and in so doing they destroy the organic

particulate that is carrying the cooking odours. The cooking odour organic particulate being destroyed in this process ensures the odour will not reappear further down the airflow unlike many odour masking methods that are commonly used.


20 GRAM OZONE INJECTORS


The Controlled Ozone Odour Control System Injectors

The CVS/CMS200 consists of one 20-gram Ozone Injector; the CVS/CMS400 two 20-gram Ozone Injectors.

All systems are powered through the injectors to the control panel. The injector is connected to the power

supply via the fitted cable and connected to the extraction system either through the canopy plenum, or the earliest point of the extraction duct, by a 100mm hose fitted to the spigot on the injector and a 100mm spigot fitted to the extraction system.

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THE CONTROL PANEL


The Injectors are connected to the Control Panel, via the cables

supplied, from the output on the injector to the sockets on the

righthand side of the control panel. The first injector is connected

to the “Primary” socket (five pin) the second to the “Secondary”

socket (three pin).

The supplied breather tube is to be connected to the extract duct

using the tube and fittings supplied. A 6 mm hole will be required

in the duct for one end of the tube and the other end pushes into

the bush on the control panel. The air pressure in the duct is read

via the tube and this data is used to set the air/ozone

concentration.

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CMS200 / CMS400


Should the extraction discharge point be considered to create a risk either a CMS200 or a CMS400 should be used.

N.B. This is a standalone system, it is not an add on to the CVS Systems.

The levels of Ozone discharged from the extraction system are controlled by an Ozone monitor on both the CMS200/CMS400 Systems.

The monitor is connected to the Control Panel by the cable supplied and to the extraction duct by the breather tube (also supplied).

Should the discharge level exceed the permitted level the production of Ozone will be reduced until the permitted level is reached.

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INSTALLATION


Select where the ozone will be injected into the extraction system (canopy plenum or nearest ductwork)

and cut hole to suit 100Ø spigot .

Mount control panel on wall or ductwork as close to ozone injection point as practical using template

provided for fixing hole positions. Ensure wall construction is suitable to support the unit weight.

Connect spigot to the injector unit using 100mm tube to length to prevent sagging and secure each end.

Qualified electrician to run 240V 1 phase power to be sited near to unit.

Drill 6mmØ hole in extract ductwork and secure push-on pitot tube to the ductwork - position before the

extract fan so that the pressure switch operates under a negative pressure. Run the clear plastic tube

between the push-on pitot tube and the pressure switch connection on the unit – tube and clips provided.

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COMMISSIONING & STAFF TRAINING


COMMISSIONING FORM

Purchaser Name

Site Name and Address

Contact Number

Email address

SERIAL NUMBERS

Control Panel

Staff training and commissioning must be carried out by a

qualified operative.

Injector 1

Injector 2

Injector 3

Injector 4

Monitor

INJECTOR CHECKLIST

The sample commissioning form is for guidance only, local

guidance should be sought.

Injector 1 Injector 2 Injector 3 Injector connected to Extract System

Injector connected to Control Panel

Power Light on

Ozone light on

Injector producing ozone

FAN SPEED

Injector 1 Injector 2 Injector 3 Minimum fan speed to turn on injector

SYSTEM CHECKLIST

Ozone at injection point (ppm)

Ozone at discharge point (ppm)

Ozone Meter Type / Serial Number

Ozone Meter Calibration Date

Air Pressure Tube fitted YES / NO

Monitor tube connected adjacent to

discharge point YES / NO

Air Velocity at injection point

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Injector 4

Injector 4


MAINTENANCE

A regular visual inspection should be undertaken to ensure that all operating neon lamps are working correctly.

Any concern about ozone leakage should be reported and the unit turned off immediately.

The units should only be maintained by an approved company.

Any faults should be reported to your supplying company


SPARES PACK


A full spares pack is available from your supplying company.

WARRANTY

The system is covered by a full one-year manufacturer’s warranty from the date of registration.

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FURTHER INFORMATION

Co Injector

Stainless Steel Case

Dimensions: 450mm x 155mm x 155 mm

Weight: 4kg

2x 10 Gram per hour Gaseous Ozone Reactors

1x 5 Pin Output Socket

1x Power on Indicator Lamp

Co Control Panel

250 x 155 x 105mm

LED Indicator Lamps

Electronic Air Pressure Sensor

4x 5 pin Monitor Output Sockets

1x 5 Pin Output Socket

1x 5 Pin Data Logger Output Socket

Co Monitor

250 x 155 x 105mm

1x Power on Indicator Lamp

1x Monitoring Indicator Lamp

1x Dwell Indicator Lamp

➢ A minimum dwell time of 0.5 seconds required

➢ The injector should be connected by no more than 1m of duct

➢ Local ozone discharge should be adhered to, between

0.03ppm internal to 0.07ppm external is recommended www.ecoveryinnovations.com


COMPANY INFORMATION

Ecovery Innovations Limited

Whiteleaf Business Centre

11 Little Balmer

Buckingham Industrial Park

Buckingham

MK18 1TF

Telephone: 01280 818767

Email: info@ecoveryinnovations.com

Website: www.ecoveryinnovations.com

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